Engineering Methods

Live-Joint Sealing Method

Overview

The live-joint sealing method is a system that detects joints from inside live (gas flowing) pipes and injects a sealant at detected joints to prevent leaks from low-pressure cast-iron pipe joints.

Scope of Application

  • (1) Applicable to: low-pressure cast-iron pipes 75 mm to 300 mm in dia.
      (with spigot/gas pipe joints)
  • (2) Length: 30 to 50 m/side/pit
  • (3) Bends: passage up to four 45o bends on one side

A hole of half the pipe diameter in diameter is bored in a low-pressure main. A packer is placed into the pipe under no blow conditions (no gas escaping) to detect joints. City gas of an increased pressure is used to inflate the packer, thereby injecting a sealant into the yarn in the joint clearance. Providing sealing this way, the live-joint sealing method prevents leaks from joints.

Construction conditions illustrated Detailed view of packer

Features

  • (1) Repair work under no-blow live pipe conditions
  • (2) Places a packer in the pipe through a small hole
  • (3) Stops the packer at a joint with the combined use of a joint sensor with the system
  • (4) Use of city gas to inflate the packer ensures safety even if the packer breaks
  • (5) Measures the gas pressure at both ends of the packer to counter the problem of a decrease in gas pressure

Benefits

  • (1) Reduced repair work cost
    Prevents leaks at 10% to 20% of the cost of conventional rehabilitation methods.
  • (2) Live pipe repair work
    Provides improved customer service since the customer does not need to stop using gas.

Key Devices

Shutter plate and launcher
Operation panel
Packer
Tube reel
Pushing device
Drive source unit